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Injection molding Manipulator Maintenance Guide: How to keep the manipulator in good working condition?

The injection molding manipulator is a very important equipment in the injection molding production line, which can complete the work of material picking and placing, loading and unloading, sorting, etc., and improve production efficiency and product quality. In order to keep the robot in good working condition, regular maintenance and maintenance are needed. Here is a detailed introduction to the maintenance guide of injection molding manipulator.

First, regular cleaning
The injection molding manipulator will accumulate a certain amount of dust and waste during the working process, and not cleaning for a long time will affect the normal operation of the manipulator. Therefore, regular cleaning is very important. When cleaning, it is necessary to pay attention to whether the manipulator has stopped running and disconnected the power supply, and then use a clean and soft cloth or brush to clean, avoid the use of solvents containing acid and alkali, so as not to cause corrosion to the manipulator.

Two, lubrication maintenance
All parts of the manipulator need to be lubricated regularly. First of all, you need to check whether the lubricating oil of the manipulator is sufficient, if you find that it is insufficient, you need to add it in time. Then, according to the frequency of use of the manipulator and the use of the environment, choose the appropriate lubricant to apply or spray. The lubricating parts need to be cleaned and replaced regularly to avoid affecting the normal work of the manipulator due to oil accumulation.

Third, check the transmission chain
The transmission chain of the manipulator is an important part to ensure its normal operation, which will be loosened and broken due to wear during use. Therefore, it is necessary to check and adjust the tension of the chain regularly. During the inspection, you can manually pull the chain to check whether there is abnormal loosening and stuck phenomenon, such as the problem should be repaired or replaced in time.

Fourth, check the electrical components
The electrical components of the manipulator are the key components to control its operation, and regular inspection and maintenance of the electrical components help to improve the working efficiency and life of the manipulator. During the inspection, it is necessary to pay attention to whether the power supply has been disconnected, check whether the controller, motor, sensor and other components are burned, broken, etc. If the problem is found, it should be replaced or repaired in time.

5. Regular calibration
In the process of using the manipulator for a long time, due to vibration, wear and other factors, it may cause movement trajectory deviation and precision decline. Therefore, it is necessary to calibrate the trajectory and accuracy of the manipulator regularly. Calibration can use special tools and test equipment, according to the model and specifications of the manipulator, in accordance with the requirements of the manual.

6. Repair faults in time
In the operation process of the manipulator, some faults will inevitably occur, such as abnormal movement, abnormal noise, temperature rise and so on. Once the fault is found, it should be stopped in time to check, find out the cause of the fault and repair it. If it cannot be resolved by itself, contact professional technicians immediately for repair.

In summary, the repair and maintenance of injection molding robots is very important, which directly affects production efficiency and product quality. Through regular cleaning, lubrication maintenance, transmission chain inspection, electrical component inspection, regular calibration and timely repair of faults and other measures, the good working condition of the manipulator can be maintained, its service life can be extended, and production efficiency can be improved. At the same time, the operator needs to have a certain knowledge of repair and maintenance, familiar with the use and maintenance methods of the manipulator, to ensure the normal operation of the production line.

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